Equipped with our factory's Filter Sand Cylinder Winding Machine, you can achieve full CNC automation-from fiber placement to cylinder molding. This machine eliminates the common issues associated with manual lay-up methods, such as uneven wall thickness and insufficient pressure resistance. It allows for rapid switching of production parameters across different sand cylinder specifications without complex setup, offers an easy learning curve, and ensures stable, 24-hour operation. Enable your factory to quickly achieve automated mass production of filter sand cylinders and gain a competitive edge in securing orders within a crowded market through consistent quality.
Main Equipment
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Parameter Category |
Specific Specifications |
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Control Axes |
Mainstream 4-axis/5-axis CNC interpolation; supports storage of multiple process parameter sets |
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Winding Precision |
Angular error: ±0.3°–±0.5°; layer thickness precision: ±0.1–±0.3 mm |
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Compatible Sand Tanks |
Covers vertical/horizontal sand tanks with diameters of 400–1600 mm and lengths exceeding 3 m |
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Tension Control |
Constant tension throughout the process (fluctuation ≤±2 N); compatible with glass fiber and carbon fiber yarns |
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Drive Configuration |
Servo motor + high-precision gearbox; spindle speed: 0–35 rpm; maximum yarn delivery speed: 100 m/min |
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Compatible Processes |
Supports wet winding and dry winding (prepreg tape); compatible with unsaturated polyester and epoxy resin matrices |
Products Advantages
Enhanced Product Performance:
Filter tanks produced by our winding machine feature uniform density and consistent wall thickness. They offer superior UV and corrosion resistance compared to hand-laid products, support a design pressure of up to 0.45 MPa, and boast an extended service life of 5–10 years.
Increased Production Efficiency:
The machine enables automated, continuous operation, with a single unit producing an average of 10–15 standard filter tanks per day-delivering more than five times the efficiency of traditional manual methods.
High Customization Capability:
Production solutions can be tailored to specific blueprints, accommodating the manufacturing requirements for a full range of filter tank configurations, including top-mount, side-mount, and horizontal models.
Stable Operation and Low Waste:
Equipped with automatic stop functions for yarn breakage and self-diagnostic capabilities, the machine ensures a finished product pass rate exceeding 98%, significantly reducing raw material waste and labor costs.
FAQ
Q: What data should be provided?
A: Product drawing, diameter range, length, winding path and resin system should be provided.
Q: When are four axes useful?
A: They are useful when the product needs angle change, end winding or shaped surface control.
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