Mikrosam filament winding machine adopts modern CNC multi-axis control architecture, supporting winding angles ranging from 0°-90°. It integrates patented automatic fiber cut-and-restart module, dynamic fiber tension control and programmable resin pick-up adjustment, effectively reducing manual intervention and production cycle time.
Multiple mechanical configurations are available: gantry type, floor-bed movable-carriage model and compact robotic winding cell. It can handle both axis-symmetric and partial non-axis-symmetrical workpieces. The supporting WindingExpert software is compatible with mainstream CAD files for rapid winding-path programming. Complete turnkey solution can cover creel system, resin impregnator, curing oven and robotic material handling unit for full-automated workshop production. It serves R&D lab small-batch prototyping as well as large-volume serial mass production for automotive, new-energy, aerospace and chemical industries.
Product Details
Multi-axis CNC Control
Up to 6-axis motion control, dual-drive carriage for multi-spindle high-precision synchronous operation; stable motion accuracy for long-time continuous manufacturing.
Fiber Tension System
Independent fiber tension adjustment scope 5-80N for each yarn, equipped with broken-fiber real-time detection function to guarantee uniform layer quality.
Patented Cut-and-Restart Unit
Automatic fiber cutting and re-splicing, eliminates idle downtime between work cycles, greatly improves production throughput.
Resin Impregnation Module
Programmable doctor-blade resin bath, adjustable resin pick-up for different fiber materials, reduces resin waste and keeps consistent resin content of composite parts.
Winding Software System
WindingExpert programming software, supports CAD importing, simulation preview for winding trajectory; process-history recording for traceable quality management.
Dual-mode Winding Capacity
Compatible with wet winding and towpreg winding process, meets production requirements of glass-fiber and carbon-fiber components.
Product Customization
Axis & Spindle Configuration Customization
Select axis quantity (2-6 axes); configure single-spindle or multi-spindle according to output requirement, to match R&D small-batch or high-volume mass-production scenarios.
01
Mandrel Dimension Customization
Customize effective winding length and maximum mandrel load weight for small lab samples or large-size pressure vessels / pipeline products.
02
Function-module Selection
Choose auxiliary units including tension creels, robotic loading-unloading mechanism, curing oven, QCS quality-control system and TCON top-level monitoring platform.
03
Process-oriented Adjustment
Optimize hardware and parameter for wet-winding, towpreg winding or mixed-process production; tailor winding algorithm for non-axis-symmetrical special-shaped workpieces.
04
Software & Service Customization
Provide localized operation interface, training course; support MES system docking for intelligent factory integration.
05
FAQ
Q: What main categories of composite workpieces can be produced on this set of winding equipment?
A: It is suitable for composite pressure vessels, hydrogen/CNG gas cylinders, FRP pipes, chemical storage tanks and aerospace structural parts, covering new-energy, chemical and aviation fields.
Q: What key parameters should be clarified in early-stage technical communication for mikrosam filament winding machine?
A: You need to confirm target workpiece dimension, mandrel maximum load, expected annual output, winding craft (wet / towpreg), and whether automatic loading-unloading peripheral modules are required, for accurate configuration recommendation and quotation.
Q: Does the supporting software support simulation before actual winding production?
A: Yes. The matching programming software supports trajectory simulation, so engineers can check winding effect virtually before formal production to avoid material waste caused by programming errors.
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