Filter sand cylinder water winding machine is dedicated and optimized for water-treatment sand filter cylinder production. The industrial computer control system automatically completes winding-layer calculation, mandrel rotation and trolley reciprocating motion. It adopts stable wet winding craft, evenly distributing glass-fiber roving impregnated with resin onto inner liner, ensuring consistent wall-thickness and structural strength of filter tank shell.
The equipment covers workpiece diameter range from 300 mm to 2000 mm, effective winding length up to 6000 mm. Winding angle can be adjusted between 50°-90°, yarn-arranging precision reaches ±1 mm. It can be matched with liner making mould, curing station, trimming device and hydraulic pressure test bench to constitute a complete filter-cylinder production line.
Product Details
Industrial Computer Control Unit
China's Taiwan-made industrial computer, supports automatic lay-up calculation; multiple sets of winding-process recipes can be stored for quick product-model switching.
Servo-driven Motion System
High-precision servo motors drive spindle and travelling trolley; stable running, low positioning drift, guarantee uniform fiber coverage on curved cylinder surface.
Wet Winding Impregnation Assembly
Optimized resin dipping tank structure, controllable resin pick-up rate, avoid resin excess or shortage on filter-cylinder surface.
Fiber Tension Control Module
Constant-tension adjustment for glass-fiber roving; effectively prevent wrinkles, delamination and uneven wall-thickness on filter tank shell.
Safety Monitoring Function
Yarn-breakage alarm, overload protection and emergency-stop function; real-time fault self-diagnosis for continuous batch-production.
Reserved Expansion Interface
Can connect with auxiliary units such as trimming machine and curing equipment for whole-line linkage operation.
Product Customization
1. Workpiece-size Customization: Adjust maximum/minimum winding diameter and effective length according to customer sand-filter-cylinder drawing; support small-size household-type and large-size industrial filter tank production.
2. Mechanical-structure Option: Select standard horizontal structure or reinforced heavy-duty frame for frequent large-specification tank batch-production.
3. Process-mode Adjustment: Optimize wet-winding parameters for anti-UV outdoor filter-cylinder requirements; adapt for unsaturated-polyester or vinyl-ester resin materials.
4. Auxiliary-equipment Matching: Optional liner mould set, curing station, trimming machine and hydraulic test machine to realize one-stop complete-line solution.
5. Software & Document Customization: Provide localized operation manual; export-oriented test reports and technical files are available for overseas project acceptance.
FAQ
Q: What supporting auxiliary machines can cooperate with this winding device for filter-tank production?
A: Liner moulds, curing station, trimming machine and hydraulic pressure test bench can be equipped together to realize full-process manufacturing of FRP filter sand cylinders.
Q: What technical information should be prepared for early-stage inquiry of filter sand cylinder water winding machine?
A: Please provide filter-cylinder inner-diameter & length range, working-pressure requirement, resin type and existing factory workshop layout data for accurate configuration recommendation and quotation.
Q: Is it easy for new operators to master the production operation?
A: The HMI adopts intuitive graphic operation. After systematic simple training, operators can finish parameter setting and mass-production work.
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